I brought in a blank from eastern Canada that was far too large, but was very happy when I unpacked it and saw what I had. The wood was obviously old, dry and hard. Lovely. I felt like there was a good chance to make a good job of this.
I cut it to width and thickness with an old wooden (German) hand plane and then shaped it into a lens profile by hand with a rasp. Several grits of sand paper got it all down to a very fine surface finish I thought. It's not pictured here, but it was stained then waxed with a lot of elbow grease. Some days I love my job. Especially when it secures a classic fifteen minute all day job like this.
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